Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. endobj << T0pU\`Zl"HB4zDLX>nScgm{Qj ;`]ZIPPp7_dkW|Z6E2Y"1>eU(z^. stream E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. 1. Developed for the commisioning of new ball valves. 0000202662 00000 n DO NOT exceed 3,000 PSI injectionpressure. Wait 30 to 40 minutes and cycle valve again. 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u endobj One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. 0000204366 00000 n Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. 0000029496 00000 n Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. 0000009510 00000 n Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. 0000105598 00000 n Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000144455 00000 n ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. 0 All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. A routine program of draining the valve body is the best approach to increasing the effective life of the valve. Cameron's Portlethen offer Preservation/Storage Warehouse. Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. Ball Valve Maintenance [Preventative & Scheduled]. Two examples of pneumatic actuated ball valves. Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. 64 72 Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . On gear operated valves, . 0000111083 00000 n endobj Tube end compression alternative to high-pressure instrumentation models. Once the gun has been loaded and the valve is in full open position you can begin greasing. CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. /Prev 697573 The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. Why is Ball Valve Maintenance Important? stream 0000202965 00000 n %%EOF Rt Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). << /O 66 If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. 0000207767 00000 n Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. 62 0 obj <>stream Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. Actuated and manual ball valves suited for a variety of industrial and OEM applications. 0000002714 00000 n Valve Components . 0000232876 00000 n Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. 0000201823 00000 n Also ideal for equalizingpressure when servicingwellhead gate valves. Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. 0000113324 00000 n Valve Greasing. Thanks for this. Inspect the grease fitting to ensure it is not leaking or defective. DISTRIBUTE SEAT WEAR. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. !B<5> endstream endobj 73 0 obj << /Filter /FlateDecode /Length 18045 /Length1 34844 >> stream . Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . View catalogue. 7. Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES R ]~ V O ] . U C Z g > ? >> Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. Place the valve in either the fully open or the fully closed position. 0000204943 00000 n 0000026160 00000 n endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream 0000006561 00000 n Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. /Pages 62 0 R Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. Cameron/Grove BT1 & BT2 Top Entry Ball Valves. endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream 0000028081 00000 n 0000199855 00000 n In such applications proper preventative measures can significantly extend the life of your ball valves. 0000035025 00000 n $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. Most gases are lethal in high concentrations. ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. %%EOF /Info 63 0 R endstream endobj startxref 0000001770 00000 n Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance % Scope. 7#fzT4|Yyo{>=j xB,d} /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, %%EOF >> STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. Each kit contains the following parts: A. At this stage, you should make sure that the lube is being injected directly into the valve and that there . 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. Main Menu. 0000006556 00000 n Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. Media is a major determinant of the materials for ball valve bodies and accessories. A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). 4. endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream (z87G? 0000107519 00000 n endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream 0000198754 00000 n 0000201259 00000 n 1537 Grafton Road . Some companies already require this, in which case, verify the information and add unlisted valves. Visit: www.xinyipneumatic.com, Wow, What a Excellent post. 0000206114 00000 n Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R 0000001057 00000 n incase there are any requirements ,please send your enquiries to info@val-lubric.com. /H [ 1854 1154 ] /E 234299 butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$ 1@:8,:;X A$GFA|3tXz4\f0AhK+c` b`> Xd^ ; The handle allows you to control grease and flush flow into the valve. 0000150264 00000 n xref endobj Ball Valve sizes 14 in. Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. 0000005724 00000 n Fitting failure is the cause of technician injuryand/or death. 0000001854 00000 n 1383 0 obj <> endobj 2. The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream ?_OK^\M?=}zt` 'e?No Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. 0000203516 00000 n hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? ENGINEERED VALVES. << 0000111907 00000 n 0000194067 00000 n 0000201542 00000 n 0000016040 00000 n This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. Stem sealant injection. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. 0000204095 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. 11 0 obj View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. Who We Are Menu Toggle. Orbit Valves and Actuators are designed to require a minimum amount of maintenance. 5. 0000002132 00000 n Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. If blockage occurs the needle will not drop. 10. 0000003348 00000 n 0000013634 00000 n Preventive Maintenance Services. If it is dry, lubricate with a hand grease gun. valves at all times, and, ultimately, require less lubricant. >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. 0000204084 00000 n On call to service any jammed and passing valves. 0000028354 00000 n /Size 136 0000107792 00000 n 0000106422 00000 n << /Length 5 0 R /Filter /FlateDecode >> FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] 0000207773 00000 n <]>> Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. 0000196540 00000 n 4. Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. It helps the valve to seat properly and perform as recommended by the manufacturer specifications. 135 0 obj Dynacentric high performance Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) 0 Benefits of Maintaining Your Ball Valves Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. 2 0 obj Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. 65 0 obj The stem threads should be coated with a clean grease lubricant. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. 0000013848 00000 n endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. Hey, Thank you so much for informing about Online Sealing. 0 /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] EKO(#`$5+#L| or O.D., ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. >> For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. ! 2`R$1bwZO oa=75%gSy@3!7s&b|EA~JQ:%;0dz O4M~gU]LacE7%*-h"^^'dTu*{B`#3Yd2 ubtI{iHmEIM0uF4H5[GA.5:jZPl7h @@jmm8{7$ @0nn*.{V{AhJx#P[ef`-(_R`Jy;P|9KmM%NQZKu kPK(%DTYeU%PqH4Oj,RK#T4H=|]S: eGJ/j5vA^j58Itvmn2:,#C~KKP")'o /0K^e-~S;~rxAwyIrSLV.h;V{,2RQL[C.DL7wcoV)|A4oadp(I'pFO)&!C?H#x4f8ka&\j+G-jQM!CU7kAIvbK#4.L, yfdil{o["zav*@wO4:uSR$uG]jpZh4ueA,um_+F;hHAB}i;5;K~VLEEq|$={'%#Ih 1ryT0(Z/,qN+0x=2q]]=u[D)Q^r{0F4sR;3_ tfp@>i{qH?rAa"M{L|&yi0:/XA^9by\pwtx) 2:)%gE>,2C`ia0} << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace << API 6A Gate Valves, Choke Manifolds, Kill Lines. What is a Valve Connection? Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. 0000025887 00000 n Cameron Fully Welded Ball Valves. It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. HD 0D{N 'RHIC>;F7Z+ S$bDBsX``*`^%`+}N^~pxT#Q]5 oeFi:UR/ >stream 0000073085 00000 n xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e prybc9Th,y29QK])L{G%DJCtg"!^`FK6fgVnG&T(T )v{*,ci&i?h Z6U\.ky@)G0 , Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. 0000191830 00000 n Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. %%EOF 0000000017 00000 n 0000103392 00000 n Drilling Choke Panel; Manifold Panel; Gate Valves. 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream Qf Ml@DEHb!(`HPb0dFJ|yygs{. >> Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. I really found this to much informatics. /Names << /Dests 41 0 R>> 0000108889 00000 n /S 780 1.2 The lubrication of the yoke nut should be inspected at least monthly. Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. 0000207530 00000 n startxref rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_ EL>x.h%4&J;tp (cVHaIUF?24=! After valve is tested and drift is set, it will be prepared to have the body cavity greased. NEVER use excessive force or torque when trying to turn a seizedvalve. Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . 0000110810 00000 n Cameron/Navco B2 C.S. 0000001770 00000 n Lube should be injected at a steady pace. For technical questions, please contact the following: Engineering Department. Lubricating & Sealing (periodic scheduled maintenance) Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. *T&f+_t3WMhU~ 0000102606 00000 n grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 Cameron Valve and Process Systems support, Life Cycle Management for clients. )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. IOM-CAM-BALL-T32. 0000146376 00000 n Stop pumping and injectValve Cleaner/flushing to open the passage. It is really such great information. /T 697585 (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. 0000001442 00000 n Type of end connections (unequal ends can be furnished). 4 0 obj >> 0000202395 00000 n Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. 0000146717 00000 n >> 0000106695 00000 n 0000232312 00000 n Not so. 0000029196 00000 n 0000074481 00000 n Looking for a replacement part or a specific model? /P 0 The best results. 0000151090 00000 n Array Field . (A) indicates the stem and (B) indicates the rotary ball. 2. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Purge valve cleaner from the system after use. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. >> 0000013404 00000 n 3. 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. 0000202379 00000 n 3.1.2.3. 0000100412 00000 n 0000204662 00000 n 0000232072 00000 n Take your time when servicing valves, be patient. 0000206594 00000 n Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. If there is no physical damage to the seals this will be all that is required. /S 780 endobj 0000108616 00000 n %%EOF Replace defective or damaged fittings. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. 0000026984 00000 n George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. 10,000 to 15,000 PSI. /Size 136 6 0 obj Every 1000 cycles if the valve is operated more than ten times a day. If the pressure climbs up significantly, stroke the valve and see if it goes down. the valve must be returned to the factory for repair. 0000202949 00000 n endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. Trunnion ball valve. '8(7I2Zr fx^B: !! Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. 0000199580 00000 n ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. 0000101509 00000 n > E { 2. ORBIT Valves and Actuators. If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. 0000005451 00000 n 74 0 obj <>stream /MWFOForm Do 0000202095 00000 n Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. 0000203812 00000 n Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. /Type /Catalog 0000202679 00000 n A compressed spring actuates the valve in the other direction. 42 0 obj <> endobj And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. For weld end valves, specify I.D. Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. PTFE delta seal. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? 0000200964 00000 n \ VN N ] . Q Y g . 0000202109 00000 n /Form Do Responsibilities. Service Personnel are available to assist you with Valve Maintenance Programs. Factors That Impact Ball Valve Lifespan The greasing frequency may increase, depending on the usage conditions. 2000 is a lubricant ONLY has excellent resistance to liquids. One is located at the stem area and the other seat area, like the picture shown below. << 0000205183 00000 n Valves designed for easy, ongoing servicing and low long-term maintenance costs. endstream endobj startxref Due to the absence of industry standards many dangerous types of fittingshave been put into service. 1398 0 obj <>stream Valve figure number (see chart below). CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. @ . Some valves have a grease fitting in the bonnet or yoke. 0000207524 00000 n 65 0 obj One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000007962 00000 n )L^6 g,qm"[Z[Z~Q7%" 0000204380 00000 n HD 1{O I$M=H*) }Mx06}#x@: r7`R!87Cln,JYd?tutRA2"8XVx0#t]'wqPy^~ ]= 5 0 obj Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. /Form Do 0000002977 00000 n /N 20 endstream In most cases, actuators will far outlive the ball valves they control. Open valve with 1 inch opening in bore. Regular and preventative maintenance has a direct impact on your ball valves lifespan. 0000151392 00000 n Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 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